The major repair of the culvert at the “URALCHEM-TRANS” site has been completed using the “PipeArm” technology developed by the TechPolymer group of companies.
The “PipeArm” technology, specified in GOST R 59200-2021 (Clause 9.11), made it possible to:
- Complete the major repair of the structure within a short timeframe without stopping traffic on the railway tracks.
- Eliminate the need to remove the embankment and railway track and dismantle the existing culvert structure.
- Increase the load-bearing capacity of the structure using a reinforced-concrete casing.
- Ensure the durability of the structure and anti-corrosion protection of the concrete through the properties of the polymer V-LOCK anchoring sheet under TU 2246-003-56910145-2014.
Site features and completed works
The structure consisted of a circular reinforced-concrete culvert with an opening diameter of 1 m and a culvert length of 26.8 m, operating under conditions of periodic water flow (a ditch).
The project included:
- Cleaning and repair of the existing structure.
- Repair of damage to the joints between sections and the protective concrete layer.
- Installation of a reinforcement cage on the walls of the culvert being rehabilitated.
- Installation of a polymer protective liner (4 mm thick) with extrusion-welded seams.
- Encasing the structure in a single unit with high load-bearing capacity, low hydraulic resistance and resistance to adverse environmental effects, while retaining the maximum effective cross-section of the culvert — d=0.85 m.
Industry expertise and recognition
The TechPolymer group of companies has unique experience in the repair and rehabilitation of culvert systems. The “PipeArm” technology is the result of many years of research and practical experience, confirmed by GOST R 59200-2021.
✔ The technology has undergone industrial testing and is successfully used at critical facilities.
✔ “PipeArm” solutions are selected by leading transport and infrastructure companies, demonstrating their effectiveness and economic feasibility.
✔ We do not simply supply materials — we offer comprehensive engineering solutions that take into account the specific features of each facility.
Result: the restored culvert meets all safety requirements and operational standards.
